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Rebuild of 4 Wheel Monorail Blast Machine for the Foundry Industry

A client from the foundry industry approached DeLong Equipment to rebuild a 4 wheel monorail blast machine. We first removed the machine’s cast liners and the Lexan seals. We then re-lined the cabinet with a ½” manganese plate and installed 180 urethane finger seals.

delong_service_fleet_2We replaced all of the elevator components. After the rebuild was complete, a 5 man crew installed the 2′ wide, 6′ high and 2′ deep blast machine.

The project, which was completed in 5 days and 12 hours during a holiday shutdown, allowed the customer to save time and money without negatively affecting peak production uptime.

For more information about this rebuilding project, please see the details below. To learn about our other services, contact DeLong Equipment today.

Rebuild of 4 Wheel Monorail Blast Machine for the Foundry Industry Specifications

Product Description DeLong provides scheduled routine maintenance on blast equipment
Capabilities Applied/Processes
Rebuild
Remove all Cast Liners Internally Re-Line the Cabinet w/ ½” Manganese Plate
Remove Lexan Seals and Install 180 Urethane Finger Seals w/ all new Mounting Hardware
Replace all Elevator Components Including:
Elevator Belt
Pulleys
Drives
Seals
Bearings
Installation
Consisted of a 5 Man Crew
One Was a Safety Director
Size of Components Blasted
Width: 2′
Height: 6′
Depth: 2′
Type Of Metals Blasted Aluminum Castings
Desired Finish Blast the Scale from Billets
Results This was a 5 day, 12 hour project and DeLong completed the shutdown project on time with great results for the customer

Rebuilding this piece of equipment during holiday shutdown saved the customer time and money for uptime of the machine during peak production.

The re-lining of the blast machine will protect the high wear items in the machine from wearing prematurely and eliminate downtime for repairs during production.

The upgrade to urethane seals will not only improve the sealing of the machine, but cut down on the abrasive leaks and carryout from the machine.

DeLong supplied all the parts and service to successfully meet the job requirements and was on site for the entire project.

DeLong completed the shutdown project with the time and materials quoted and had the machine back up and running for the scheduled start up of production.

Industry for Use Foundry
Lead Time 5 Days, 12 Hours
Radius/Location South Carolina
Standards Met Customer Supplied Specifications
Project Name Rebuild of 4 Wheel Monorail Blast System

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